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Is the operation of CNC pipe bending machine difficult?

CNC pipe bending machine is an advanced equipment for pipe bending operation using CNC technology. It is mainly composed of control system, bending mechanism, feeding mechanism, clamping mechanism and other parts. The operator input the required bending parameters through the CNC system, such as bending Angle, bending radius, etc., and the system will precisely control the various mechanisms to work together to complete the bending processing of the pipe workpieces.

CNC pipe bending machine has the characteristics of high precision, high efficiency and high stability. It can accurately control the size and shape of the bending pipe to ensure the consistency of the processing quality. At the same time, the CNC pipe bending machine can realize automatic production, greatly improve the production efficiency, and reduce the labor intensity and error of manual operation.

CNC pipe bending machine is widely used in aerospace, automobile manufacturing, machining, building decoration and many other fields, and provides reliable technical support for the processing of various pipe workpieces.

The operation difficulty of CNC pipe bending machine is relatively not too large, the specific situation is as follows:

 1.Friendly operation interface

CNC pipe bending machines are usually equipped with intuitive man-machine interface to display various operating parameters and status information in a graphical and digital way. For the first time contact users, through the simple training and familiarity process, you can quickly understand and master the function of the operation interface. For example, the setting area of key parameters such as bending Angle, bending radius and feeding length is clearly displayed on the operation interface, and you can easily adjust the parameters. At the same time, the interface will also display the running status of the equipment in real time, such as the current work progress, fault tips, etc., so that you can grasp the production situation at any time and deal with problems in time.

 2.Programming is relatively easy

CNC pipe bending machine generally adopts graphical programming or parametric programming, which greatly reduces the difficulty of programming. Graphic programming By drawing the shape and bending path of pipe fittings in the software, the system will automatically generate the corresponding processing program. This way is intuitive and easy to understand, even if you don’t have a deep programming foundation, you can quickly get started.

Parametric programming is through the input of pipe size, bending Angle, bending radius and other parameters, the system automatically generates processing program. This method is very convenient for mass production of the same specifications of pipe fittings, only need to enter the parameters once, you can reuse the program for production. For example, in the manufacturing of auto parts, mass production can be quickly achieved through parametric programming for pipe fittings such as exhaust pipes of the same model.

3.High degree of automation

CNC pipe bending machine has a high degree of automation, reducing the need for manual intervention. The equipment can automatically complete a series of operations such as feeding, clamping, bending, mold change, etc. You only need to set the parameters at the beginning and start the equipment, you can achieve automated production. For example, in some high-end CNC pipe bending machines, equipped with automatic feeding devices and high-precision clamping systems, the pipe can be accurately transported to the processing position and firmly clamped to ensure the accuracy and stability of the bending process. At the same time, the equipment can also automatically detect the length and diameter of pipe fittings and other parameters, according to the actual situation to adjust, improve production efficiency and product quality.

4.Perfect security protection measures

CNC pipe bending machines are usually equipped with a variety of safety protection devices to ensure the safety of the operator. For example, the device is equipped with an emergency stop button, which can stop the operation of the device immediately in case of an emergency. There will also be safety doors and light screens to prevent operators from coming into contact with dangerous areas during equipment operation. In addition, the equipment will also carry out overload protection, fault diagnosis and other functions, when the equipment is abnormal, it will automatically stop running and issue an alarm to remind the operator to deal with it. These security measures reduce operational risk and allow operators to use equipment with greater confidence.

If you have the processing needs of complex pipe workpieces, and have high precision requirements, the hybrid oil electric servo pipe bending machine CNC5004RET-RBE can be a reference for you.

CNC5004RET-RBE pipe bending machine, with high rigidity mechanical structure design and precision technology in line with the principles of dynamic mechanics, both structural strength, simple design of the curved hand and bending head provides the largest bending space, so that the scope of machine interference is reduced to a minimum. With the automated program control system, can ensure that the high degree of difficulty of the various types of steel pipe bending work can easily achieve the double requirements of mass production and high precision. Its features are:

1.High precision: can realize accurate bending angle and size control, to ensure the accuracy of pipe processing.

2.High degree of automation: through the control of the CNC system, you can automatically complete the process of bending pipe fittings, reduce manual intervention, improve production efficiency.

3.Programmability: according to the requirements of different fittings, through the programming of different bending parameters, such as bending angle, radius, speed, etc., to achieve diversified processing.

4.Stability:with a stable mechanical structure and control system to ensure that in the long run to maintain stable processing performance and accuracy.

5.Wide range of application:can process pipe fittings made of various materials, such as steel pipe, copper pipe, aluminum pipe, etc., and can be adapted to the processing of pipe workpieces of different diameters and wall thicknesses.

Main technical data UNIT CNC5004RET-RBE Remark
Maximum bending capacity mm 50.8×3.0 Carbon steel
Maximum bending capacity mm 42×1.5 Stainless steel
Maximum bending capacity mm 40×1.8 Metal square tube
Bending radius range mm 30-240 Round tube
Bending radius range mm 30-200 Square tube
Maximum pipe diameter for reciprocating feeding Mm 40
Range of bending angles Degree 190
Maximum effective piercing distance Mm 2800 Can be customized lengthening
Machine working height Mm 1150
Mold adjustable distance Mm 20-200
Bending servo motor KW 7
Bending velocity Deg/sec 100
Bending accuracy Degree ±0.01
Feed servo motor KW 5
Feed movement speed Mm/sec 200-750
Feeding accuracy Mm ±0.01
Rotating tube servo motor KW 750
Speed of tube movement Deg/sec 270
Rotor accuracy Degree ±0.01
Demoulding servo motor KW 750
Demoulding speed Mm 100
Demoulding accuracy Mm ±0.01
Velocity of cothrust motion Mm/sec 120
Extrapolation accuracy Mm ±0.01
Core movement speed Mm/sec 120
Hydraulic motor KW 5.5
Maximum system pressure Kgf/cm2 140
Preset pressure Kgf/cm2 100
Gross power KW 20
Machine length Mm 5200
Machine width Mm 1200
Machine height Mm 1500
Machine weight KG 3500

If you have the need to process pipe workpieces with complex shapes and high precision requirements, welcome to consult Shanghai ANTISHICNC. We have rich experience in manufacturing and and application of CNC pipe bending machine, and can provide you with professional technical support.

More CNC pipe bending machine equipment, please visit all-products or send email to bender@antishicnc.com. Our engineers will give you a very perfect solution.

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Our equipment has CE, ISO quality inspection certificate, so the quality is guaranteed to be cost-effective. According to different processing requirements, machines can be customized to fit for your usage, to provide customized services. In the processing period, we strictly control the production process, to ensure the quality of clearance, standardize the process, strict implementation.