One-stop Bending Solutions For Wires, Tubes And Pipes
One-stop Bending Solutions For Wires, Tubes And Pipes
The 2D CNC wire bending machine is an automated device that uses a CNC system to accurately control the two-dimensional bending of metal wires. It is specially used for the plane forming of metal wires (round wire/square wire/flat wire) such as iron wire, stainless steel wire, copper wire, aluminum wire, etc., to achieve two-dimensional bending, and can process two-dimensional shapes such as square, round, hexagonal, elliptical, hooks and irregular flat buckles.
Technical principle of 2D CNC wire bending machine
The 2D CNC wire bending machine adopts a servo motor drive system and realizes the digital conversion from graphics to processing through CAD/CAM software. Its technical core lies in:
Dynamic compensation technology: real-time correction of material rebound error (such as ±0.1° compensation of spring steel)
Multi-axis collaborative control: X/Y/Z three-axis linkage to achieve spatial bending (maximum speed of 120 times/minute)
Intelligent feeding system: equipped with a laser rangefinder to achieve a feeding accuracy of ±0.05mm
Core functions of 2D CNC wire bending machine
1. Multi-material precision forming
Compatible with iron wire, steel wire, stainless steel wire and non-ferrous metals such as copper and aluminum (round/square/flat wire), realizes plane 2D bending processing, and is suitable for the forming of square, round, hexagonal, elliptical and irregular flat buckles, hooks and other special-shaped parts.
2.Integrated continuous processing
Integrates the entire process of straightening, wire feeding, bending and shearing. The finished product output can be completed by directly inputting the coil material, reducing the loss of process transfer.
3. Complex trajectory control
The servo system drives wire feeding and rotary bending, supports multi-axis linkage (compatible with 2-4 axes), and achieves precise forming of highly complex planar paths.
Key technical features of 2D CNC wire bending machine
| Feature Dimension | Technical Performance | Industry Value |
| Precision Control | Servo motor + precision gear transmission, repeat positioning accuracy ±0.03mm, minimum bending radius 0.3mm | Meet the high-precision requirements of medical guidewires, electronic connectors, etc. |
| Efficiency breakthrough | Program changeover time ≤ 3 minutes, 30% faster than traditional equipment, single machine daily output 3,000 pieces | Reduce labor dependence by 83% and increase production density |
| Flexible production | Stores 100,000 sets of machining programs, supports economical production of small batches of 50 pieces | Adapt to rapid iteration of multiple varieties |
| Smart Operation | Touch screen interface graphical programming, real-time speed adjustment and parameter change, fault self-diagnosis | Lower the operating threshold and reduce downtime losses |
Competitive advantages of 2D CNC wire bending machines
1. Improved precision and quality
Micron-level forming control: Using closed-loop servo system and real-time strain feedback technology, it achieves a repeatable positioning accuracy of ±0.03mm (traditional mechanical equipment is ±0.1mm), which is particularly suitable for processing micro parts such as medical guidewires and electronic connectors. A case of aerospace-grade titanium alloy fasteners shows that the product defect rate has dropped from 5.6% to 0.3%.
Dynamic rebound compensation: The AI algorithm predicts the rebound amount through the material database (including 287 metal parameters) and automatically corrects the bending angle, so that the bending angle error of 304 stainless steel is ≤0.15°, which is 20 times more efficient than manual compensation.
2. Flexible production capacity
Mixed material processing: The same equipment can process different materials such as copper (hardness 80HV), spring steel (420HV), nickel-titanium alloy (shape memory effect), and automatically matches the process parameters through the intelligent pressure regulation system.
Structural optimization: Adopt hydraulic synchronization system and mechanical block fine-tuning mechanism to eliminate the risk of oil leakage and pipe burst in traditional oil cylinders
Protection mechanism: Configure anti-collision barriers and safe recovery areas, and integrate multiple protections for overload/temperature/vibration.
Typical application scenarios
Auto parts: Processing of special-shaped parts such as seat frames, door lock pull rods, battery brackets, etc.
Precision home appliances: Forming of stainless steel products such as refrigerator grids, kitchen accessories, display racks, etc.
Industrial consumables: Batch manufacturing of pet cages, shelf hooks, medical device frames, etc.
If you have any needs or understandings about the 2D CNC wire bending machine, please contact us bender@antishicnc.com, and our business will provide you with detailed answers.
Learn more：
Application and advantages of pipe bending machines in furniture manufacturing
How to choose a fully automatic pipe bending machine suitable for shipbuilding?
Our equipment has CE, ISO quality inspection certificate, so the quality is guaranteed to be cost-effective. According to different processing requirements, machines can be customized to fit for your usage, to provide customized services. In the processing period, we strictly control the production process, to ensure the quality of clearance, standardize the process, strict implementation.
