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What are the precautions for operating a pipe bending machine?

Bender with simple operation, high precision, high productivity, widely used in furniture, automotive, marine, boiler, railroad and other industries. So what are the precautions for the operation of the pipe bender?

Ⅰ:Before operation:

1.The machine tool must be well grounded, the wire shall not be less than 4mm2 copper flexible wire. Can’taccess to more than the specified range of supply voltage, can not be electrically plugged and unplugged plug-ins, can not use megohmmeter to test the control circuit, otherwise it may damage the device.

2.Bender in the insertion and removal of connectors, can not pull the wire or cable to prevent welding pull off.

3.Proximity switches, encoders, etc. can not be hit with hard objects.

4.Can not use sharp objects collision display unit.

5.The electrical box must be placed in a ventilated place, and it is forbidden to work in dust and corrosive gas.

6.Do not privately add, change the PC input and output terminals.

7.When switching the power supply of the machine must reconfirm the motor steering.

8.The machine should be kept clean, especially should pay attention to the clamping blocks, slider and other sliding groove should not have foreign objects.

9.Regularly add lubricant to the chain and other sliding parts.

10.In the cleaning and maintenance must be disconnected from the power supply.

11.Preparation before driving: check whether the oil level of the tank to the oil level line, each lubrication point refueling, boot to confirm the motor steering, check the oil pump has no abnormal sound, boot to check the hydraulic system for oil leakage phenomenon.

12.Pressure adjustment: electromagnetic relief valve to adjust the pressure to ensure that the system pressure to reach the required working pressure, generally not higher than 12.5Mpa.

13.Mold Adjustment: mold installation, mold and clamping block requirements on the center, clamping block can be adjusted by the bolt; boost block and mold on the center, boost block adjustable; core head and mold on the center, loosen the core head frame bolts, adjust the right center and then tighten the bolt.

II: When operation

1.Bender machine tool start note that the human body may not enter the rotating arm swept the scope of rotation.

2.When the machine is working, all personnel are prohibited from entering the rotary arm and pipe fittings swept through the scope of space.

3.Under normal circumstances, the machine hydraulic oil is replaced once a year, the oil filter must be cleaned at the same time.

4.When adjusting the machine tool (mold), should be adjusted by the adjuster to press the button to adjust. Can not be adjusted by one person on the machine, another person in the control cabinet operation.

5.Adjustment of the machine tool or open the empty car should be removed from the core rod.

6.The pressure of the hydraulic system should not be greater than 14Mpa.

7.Manually adjust the speed of the side push cylinder when the rotating arm should be rotated to ≥ 900 when adjusting the speed of adjustment for the rotating arm to rotate the bending mold edge of the line speed synchronization, prohibit the manual state of the side push the propulsion speed is greater than the edge of the rotating mold line speed.

8.General machine should be used for some time to check the chain tension, keep the upper and lower chain tension consistent.

9.Automatic operation in the core bending mode, before the return of the bending arm, the operator must ensure that the core head in the pipe inside, or to ensure that the mandrel in the return of the bending arm is not blocking the phenomenon, otherwise, the core head or the core rod may be bent or broken.

III: After operation

Cut off the power supply and do a good job of cleaning and lubricating.

Shanghai ANTS Machine Equipment Co. specializing in the production of CNC pipe bending machine, hydraulic pipe bending machine and other equipment. Shanghai ANTISHICNC of the production of pipe bending machine with high quality, high precision, easy to operate, well received by customers around the world. For example, the following hot selling CNC pipe bending machine DW75CNC-2A-1S.

DW75CNC-2A-1S adopts Japan Mitsubishi servo drive, servo motor, positioning module, CPU, etc., with strong performance and good stability; Equipped with Mitsubishi ultra-large CPU, which can hold 400 groups of files for editing; It has the function of automatically detecting errors and failures and displaying them on the screen, which makes it easy for the operator to remove the obstacles; It is equipped with a mandrel mechanism, which can be used for bending with or without a core; It is equipped with safety limit and emergency stop buttons to ensure the safety of the operator. safety limit and emergency stop button to ensure operator safety.

Description DW75CNC-2A-1S
Max bending capacity 1.5D carbon steel Φ75×3mm
Max bending capacity 1.5D stainless steel Φ63×3mm
Max feeding stroke (b) 4200mm (standard); can be customized to lengthen
Max core threading stroke 3000mm (standard); can be customized to lengthen
Feeding method Direct delivery or sandwich delivery
Max bending radius R350mm
Max bending angle 190°
The number of bent pipes that can be set for each pipe fitting 16 pieces (PLC type)/33 pieces
The number of bend files can be set 300
Bending speed MAX 50 degrees/second
Tube rotation speed MAX 100 degrees/second
Feeding speed MAX 500mm/sec
Bend angle ±0.15 degrees
Turning tube angle ±0.1 degrees
Feeding length ±0.1 degrees
Rotary tube servo motor 0.75KW
Feeding servo motor 1.5KW
Bending Method By Hydraulic Cylinder
Machine dimensions Around 5400 × 1200 × 1500 mm

If you have pipe bending needs too, welcome to consult Shanghai ANTS Machine Equipment co., ltd. We have rich experience in manufacturing and using pipe bending machines and can provide you with professional technical support.

Key words: pipe bending machine, pipe bender, tube bender, hydraulic pipe bending machine, CNC tube bender, tube bender machine, metal tube bender machine

Our equipment has CE, ISO quality inspection certificate, so the quality is guaranteed to be cost-effective. According to different processing requirements, machines can be customized to fit for your usage, to provide customized services. In the processing period, we strictly control the production process, to ensure the quality of clearance, standardize the process, strict implementation.

What are the precautions for operating a pipe bending machine? - ANTISHICNC Machine

What are the precautions for operating a pipe bending machine?

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Bender with simple operation, high precision, high productivity, widely used in furniture, automotive, marine, boiler, railroad and other industries. So what are the precautions for the operation of the pipe bender?

Ⅰ:Before operation:

1.The machine tool must be well grounded, the wire shall not be less than 4mm2 copper flexible wire. Can’taccess to more than the specified range of supply voltage, can not be electrically plugged and unplugged plug-ins, can not use megohmmeter to test the control circuit, otherwise it may damage the device.

2.Bender in the insertion and removal of connectors, can not pull the wire or cable to prevent welding pull off.

3.Proximity switches, encoders, etc. can not be hit with hard objects.

4.Can not use sharp objects collision display unit.

5.The electrical box must be placed in a ventilated place, and it is forbidden to work in dust and corrosive gas.

6.Do not privately add, change the PC input and output terminals.

7.When switching the power supply of the machine must reconfirm the motor steering.

8.The machine should be kept clean, especially should pay attention to the clamping blocks, slider and other sliding groove should not have foreign objects.

9.Regularly add lubricant to the chain and other sliding parts.

10.In the cleaning and maintenance must be disconnected from the power supply.

11.Preparation before driving: check whether the oil level of the tank to the oil level line, each lubrication point refueling, boot to confirm the motor steering, check the oil pump has no abnormal sound, boot to check the hydraulic system for oil leakage phenomenon.

12.Pressure adjustment: electromagnetic relief valve to adjust the pressure to ensure that the system pressure to reach the required working pressure, generally not higher than 12.5Mpa.

13.Mold Adjustment: mold installation, mold and clamping block requirements on the center, clamping block can be adjusted by the bolt; boost block and mold on the center, boost block adjustable; core head and mold on the center, loosen the core head frame bolts, adjust the right center and then tighten the bolt.

II: When operation

1.Bender machine tool start note that the human body may not enter the rotating arm swept the scope of rotation.

2.When the machine is working, all personnel are prohibited from entering the rotary arm and pipe fittings swept through the scope of space.

3.Under normal circumstances, the machine hydraulic oil is replaced once a year, the oil filter must be cleaned at the same time.

4.When adjusting the machine tool (mold), should be adjusted by the adjuster to press the button to adjust. Can not be adjusted by one person on the machine, another person in the control cabinet operation.

5.Adjustment of the machine tool or open the empty car should be removed from the core rod.

6.The pressure of the hydraulic system should not be greater than 14Mpa.

7.Manually adjust the speed of the side push cylinder when the rotating arm should be rotated to ≥ 900 when adjusting the speed of adjustment for the rotating arm to rotate the bending mold edge of the line speed synchronization, prohibit the manual state of the side push the propulsion speed is greater than the edge of the rotating mold line speed.

8.General machine should be used for some time to check the chain tension, keep the upper and lower chain tension consistent.

9.Automatic operation in the core bending mode, before the return of the bending arm, the operator must ensure that the core head in the pipe inside, or to ensure that the mandrel in the return of the bending arm is not blocking the phenomenon, otherwise, the core head or the core rod may be bent or broken.

III: After operation

Cut off the power supply and do a good job of cleaning and lubricating.

Shanghai ANTS Machine Equipment Co. specializing in the production of CNC pipe bending machine, hydraulic pipe bending machine and other equipment. Shanghai ANTISHICNC of the production of pipe bending machine with high quality, high precision, easy to operate, well received by customers around the world. For example, the following hot selling CNC pipe bending machine DW75CNC-2A-1S.

DW75CNC-2A-1S adopts Japan Mitsubishi servo drive, servo motor, positioning module, CPU, etc., with strong performance and good stability; Equipped with Mitsubishi ultra-large CPU, which can hold 400 groups of files for editing; It has the function of automatically detecting errors and failures and displaying them on the screen, which makes it easy for the operator to remove the obstacles; It is equipped with a mandrel mechanism, which can be used for bending with or without a core; It is equipped with safety limit and emergency stop buttons to ensure the safety of the operator. safety limit and emergency stop button to ensure operator safety.

Description DW75CNC-2A-1S
Max bending capacity 1.5D carbon steel Φ75×3mm
Max bending capacity 1.5D stainless steel Φ63×3mm
Max feeding stroke (b) 4200mm (standard); can be customized to lengthen
Max core threading stroke 3000mm (standard); can be customized to lengthen
Feeding method Direct delivery or sandwich delivery
Max bending radius R350mm
Max bending angle 190°
The number of bent pipes that can be set for each pipe fitting 16 pieces (PLC type)/33 pieces
The number of bend files can be set 300
Bending speed MAX 50 degrees/second
Tube rotation speed MAX 100 degrees/second
Feeding speed MAX 500mm/sec
Bend angle ±0.15 degrees
Turning tube angle ±0.1 degrees
Feeding length ±0.1 degrees
Rotary tube servo motor 0.75KW
Feeding servo motor 1.5KW
Bending Method By Hydraulic Cylinder
Machine dimensions Around 5400 × 1200 × 1500 mm

If you have pipe bending needs too, welcome to consult Shanghai ANTS Machine Equipment co., ltd. We have rich experience in manufacturing and using pipe bending machines and can provide you with professional technical support.

Key words: pipe bending machine, pipe bender, tube bender, hydraulic pipe bending machine, CNC tube bender, tube bender machine, metal tube bender machine

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