Why Choose a Hybrid Servo Over a Traditional Pipe Bending Machine?

The oil-electric hybrid servo pipe bending machine is a pipe bending equipment that combines electric servo control and hydraulic drive technology. Compared with traditional pipe bending machines, it has the following advantages:

High precision: The oil-electric hybrid servo pipe bending machine usually adopts three-axis electric servo control, which can achieve high-quality, ultra-precise and fast pipe bending, and has stable repeatability. The bending angle accuracy can reach ±0.1 degree.

Wide applicability: It is suitable for pipe bending processing of various materials, such as steel pipes, copper pipes, aluminum pipes . It can be applied in various fields such as locomotive frames, leisure furniture, auto parts, medical equipment, boilers, shipbuilding and so on.

High efficiency and energy saving: Compared with traditional hydraulic pipe bending machines, the oil-electric hybrid mode is more energy-saving in energy consumption and reduces operating costs. For example, in the standby or preparation stage, the servo motor has a low speed and almost zero output power; during bending, the system can more accurately control the actual output torque and power, effectively save electric energy, reduce oil temperature and noise, and improve the service life of the hydraulic system and reduce the use cost. Compared with ordinary electro-hydraulic machines, the comprehensive energy-saving effect of oil-electric hybrid pipe bending machines can reach 60%.

Convenient operation: The oil-electric hybrid servo pipe bending machine is usually equipped with an intelligent control system and a human-machine interaction interface. The operation is simple and easy to understand, which is convenient for operators to get started quickly.

Strong processing ability: The oil-electric hybrid servo pipe bending machine can process more complex pipe fittings, such as thin-walled pipes and pipe fittings with small bending radii. Traditional pipe bending machines may have problems such as deformation and rupture when processing these pipe fittings.

Low maintenance cost: The structure of the oil-electric hybrid servo pipe bending machine is relatively simple and the maintenance cost is low. Due to the complex structure of traditional pipe bending machines, the maintenance cost is high.

Shanghai ANTISHICNCN produces high quality pipe bending machines with high precision and easy operation, which are highly praised by customers from all over the world. For example, the following CNC3804RED-RBE pipe bending machine.

The CNC3804RED-RBE pipe bending machine by the Y(feeding), B (rotating tube), C (bending tube), Z (demoulding), four-axis electrical servo drive. Above 4-axis electrical servo drive, with precision trolley servo corner, bending accuracy of 0.05 °, feeding accuracy of 0.05 mm. electrical servo drive to avoid the ordinary bender precision by the oil temperature affects the defects of the bender, suitable for high-load, high-volume production.

NO	Parameter	UNIT	CNC3804RED-RBE
1	Max bending capacity/carbon steel	mm	38*2.0
2	Max bending capacity/stainless steel	mm	35*2.0
3	Max bending capacity/metal square tube	mm	30*2.0
4	Bending radius range/round tube	mm	30-200
5	Bending radius range/square tube	mm	40-180
6	Maximum pipe coiling capacity	mm	35*2.0
7	Minimum pipe coiling radius	mm	≥7D
8	Max pipe diameter for reciprocating feeding	Mm	28
9	Bending angle range	Degree	190
10	Maximum bend radius R difference between two layers of mold R1-R2	mm	40
11	Max effective core penetration distance	Mm	2500
12	Machine working height	Mm	1100
13	Adjustable stroke of the mold	Mm	20-200
14	Bend pipe servo motor	KW	5
15	bending speed	Deg/sec	150
16	Bending accuracy	Degree	±0.05
17	Feeding servo motor	KW	3
18	Feeding speed	Mm/sec	200-850
19	Feeding accuracy	mm	±0.01
20	Rotary tube servo motor	KW	0.75
21	Rotary tube speed	Deg/sec	360
22	Rotary tube accuracy	Degree	±0.01
23	Demold servo motor	KW	0.75
24	Demold movement speed	Mm/sec	100
25	Demolding accuracy	mm	±0.01
26	Auxiliary thrust movement speed	Mm/sec	120
27	Auxiliary thrust accuracy	mm	±0.01
28	Core threading speed	Mm/sec	120
29	hydraulic motor	KW	4
30	system Max pressure	Kgf/cm2	120
31	Preset pressure	Kgf/cm2	100
32	total power	KW	15
33	Machine length	Mm	4400
34	Machine width	Mm	1100
35	Machine height	Mm	1300
36	Machine weight	KG	2200

If you need a pipe bending machine, welcome to consult Shanghai ANTISHICNC. We have rich experience in manufacturing and and application of oil-electric servo pipe bending machine, and can provide you with professional technical support.

Keywords: Oil-electric Servo Pipe Bending Machine, Tube Bender, Mandrel Pipe Bender, Standard Pipe Bender, CNC Pipe Bending Machine, Automobile Exhaust CNC Pipe Bending Machine

Our equipment has CE, ISO quality inspection certificate, so the quality is guaranteed to be cost-effective. According to different processing requirements, machines can be customized to fit for your usage, to provide customized services. In the processing period, we strictly control the production process, to ensure the quality of clearance, standardize the process, strict implementation.

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