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Why Choose a Hybrid Servo Over a Traditional Pipe Bending Machine?

The oil-electric hybrid servo pipe bending machine is a pipe bending equipment that combines electric servo control and hydraulic drive technology. Compared with traditional pipe bending machines, it has the following advantages:

High precision: The oil-electric hybrid servo pipe bending machine usually adopts three-axis electric servo control, which can achieve high-quality, ultra-precise and fast pipe bending, and has stable repeatability. The bending angle accuracy can reach ±0.1 degree.

Wide applicability: It is suitable for pipe bending processing of various materials, such as steel pipes, copper pipes, aluminum pipes . It can be applied in various fields such as locomotive frames, leisure furniture, auto parts, medical equipment, boilers, shipbuilding and so on.

High efficiency and energy saving: Compared with traditional hydraulic pipe bending machines, the oil-electric hybrid mode is more energy-saving in energy consumption and reduces operating costs. For example, in the standby or preparation stage, the servo motor has a low speed and almost zero output power; during bending, the system can more accurately control the actual output torque and power, effectively save electric energy, reduce oil temperature and noise, and improve the service life of the hydraulic system and reduce the use cost. Compared with ordinary electro-hydraulic machines, the comprehensive energy-saving effect of oil-electric hybrid pipe bending machines can reach 60%.

Convenient operation: The oil-electric hybrid servo pipe bending machine is usually equipped with an intelligent control system and a human-machine interaction interface. The operation is simple and easy to understand, which is convenient for operators to get started quickly.

Strong processing ability: The oil-electric hybrid servo pipe bending machine can process more complex pipe fittings, such as thin-walled pipes and pipe fittings with small bending radii. Traditional pipe bending machines may have problems such as deformation and rupture when processing these pipe fittings.

Low maintenance cost: The structure of the oil-electric hybrid servo pipe bending machine is relatively simple and the maintenance cost is low. Due to the complex structure of traditional pipe bending machines, the maintenance cost is high.

Shanghai ANTISHICNCN produces high quality pipe bending machines with high precision and easy operation, which are highly praised by customers from all over the world. For example, the following CNC3804RED-RBE pipe bending machine.

The CNC3804RED-RBE pipe bending machine by the Y(feeding), B (rotating tube), C (bending tube), Z (demoulding), four-axis electrical servo drive. Above 4-axis electrical servo drive, with precision trolley servo corner, bending accuracy of 0.05 °, feeding accuracy of 0.05 mm. electrical servo drive to avoid the ordinary bender precision by the oil temperature affects the defects of the bender, suitable for high-load, high-volume production.

NO Parameter UNIT CNC3804RED-RBE
1 Max bending capacity/carbon steel mm 38*2.0
2 Max bending capacity/stainless steel mm 35*2.0
3 Max bending capacity/metal square tube mm 30*2.0
4 Bending radius range/round tube mm 30-200
5 Bending radius range/square tube mm 40-180
6 Maximum pipe coiling capacity mm 35*2.0
7 Minimum pipe coiling radius mm ≥7D
8 Max pipe diameter for reciprocating feeding Mm 28
9 Bending angle range Degree 190
10 Maximum bend radius R difference between two layers of mold R1-R2 mm 40
11 Max effective core penetration distance Mm 2500
12 Machine working height Mm 1100
13 Adjustable stroke of the mold Mm 20-200
14 Bend pipe servo motor KW 5
15 bending speed Deg/sec 150
16 Bending accuracy Degree ±0.05
17 Feeding servo motor KW 3
18 Feeding speed Mm/sec 200-850
19 Feeding accuracy mm ±0.01
20 Rotary tube servo motor KW 0.75
21 Rotary tube speed Deg/sec 360
22 Rotary tube accuracy Degree ±0.01
23 Demold servo motor KW 0.75
24 Demold movement speed Mm/sec 100
25 Demolding accuracy mm ±0.01
26 Auxiliary thrust movement speed Mm/sec 120
27 Auxiliary thrust accuracy mm ±0.01
28 Core threading speed Mm/sec 120
29 hydraulic motor KW 4
30 system Max pressure Kgf/cm2 120
31 Preset pressure Kgf/cm2 100
32 total power KW 15
33 Machine length Mm 4400
34 Machine width Mm 1100
35 Machine height Mm 1300
36 Machine weight KG 2200

If you need a pipe bending machine, welcome to consult Shanghai ANTISHICNC. We have rich experience in manufacturing and and application of oil-electric servo pipe bending machine, and can provide you with professional technical support.

Keywords: Oil-electric Servo Pipe Bending Machine, Tube Bender, Mandrel Pipe Bender, Standard Pipe Bender, CNC Pipe Bending Machine, Automobile Exhaust CNC Pipe Bending Machine

Our equipment has CE, ISO quality inspection certificate, so the quality is guaranteed to be cost-effective. According to different processing requirements, machines can be customized to fit for your usage, to provide customized services. In the processing period, we strictly control the production process, to ensure the quality of clearance, standardize the process, strict implementation.