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In the advanced manufacturing landscape, mini – tube precision laser cutting machines have emerged as indispensable tools, catering to the demands of various industries. These machines are characterized by their ability to handle extremely small – diameter tubes with high – precision cutting, enabling the production of intricate components.
Features
High Precision: Mini – tube precision laser cutting machines can achieve extremely fine cutting tolerances, often in the micrometer range. This level of precision allows for the creation of complex geometries and tight – fitting components.
Versatility: They can handle a wide variety of materials, including metals like stainless steel, titanium, and aluminum, as well as some advanced composite materials. This versatility makes them suitable for diverse industrial applications.
Efficiency: Despite the high – precision requirements, these machines can operate at relatively high speeds, enabling mass production of mini – tubes without sacrificing quality.
Applications
Aerospace Industry: In aerospace, mini – tubes are used in critical systems such as fuel lines, hydraulic systems, and engine components. The precision cutting of these tubes ensures the seamless operation of aircraft under extreme conditions. For example, the accurate cutting of tubes for fuel injection systems in jet engines is vital for efficient fuel delivery and combustion.
Medical Field: The medical industry relies on mini – tube laser cutting for manufacturing devices like catheters, stents, and surgical instruments. High – precision cutting of tiny tubes made from biocompatible materials guarantees the safety and effectiveness of medical procedures. For instance, the production of cardiovascular stents requires the utmost precision to ensure proper fit and function within the human body.
Electronics Manufacturing: Mini – tubes are integral to electronic devices for functions such as heat dissipation and signal transmission. The precise cutting of these tubes enhances the performance and reliability of electronic products. In smartphones, for example, the cooling tubes need to be cut with high accuracy to maintain optimal operating temperatures.
Automotive Sector: In automotive applications, mini – tubes are used in fuel injection systems, braking systems, and air conditioning units. The precision cutting of these tubes contributes to the overall efficiency and safety of vehicles.
Our LASER – K3S mini – tube precision laser cutting machine stands out with its remarkable features.
Sturdy and Stable Structure
It is equipped with a high – strength machine bed, which not only enables high – speed operation but also ensures excellent stability during the cutting process. This stable structure minimizes vibrations and fluctuations, resulting in highly accurate cuts.
Short Remnant Material
LASER – K3S has an outstanding feature of short remnant material, with the length of the remnant being ≥115mm. This significantly reduces material waste, optimizing the utilization of raw materials and reducing production costs, especially in large – scale production scenarios.
Superior Single – Tube Cutting Capability
When cutting a single tube, LASER – K3S allows for the completion of the entire cutting process in a single clamping. Moreover, the cutting length is not restricted by the length of the moving parts. This unique advantage provides great flexibility in handling different tube lengths, enhancing production efficiency and reducing errors associated with multiple clamping operations.
Advanced Drive and Cutting Head Technology
Direct – Drive Interpolation Axis: The interpolation axis of the equipment is directly driven by a linear motor. This drive system offers high speed and remarkable stability, enabling precise control of the cutting path.
BT – Series Laser Cutting Head with Advanced Tracking System: The machine is equipped with a BT – series fiber – dedicated laser cutting head combined with a capacitive non – contact automatic tracking system. This system can adjust the focal length to the optimal setting, ensuring the best overall cutting effect. Even when the material surface is uneven, it can still maintain high – quality cutting with smooth and beautiful cutting seams.
High – Performance Cutting with Low Gas Consumption: The high – speed capacitive sensing of the cutting head enables a minimum cutting gap of 0.2mm. This not only improves the cutting performance but also reduces gas consumption. Additionally, the non – contact sensing device of the cutting head, under the control of the system, can achieve a stable Z – axis floating function. This effectively eliminates the impact of tube unevenness on the cutting quality, resulting in a high cutting yield of the laser cutting machine.
The following are some parameters of the LASER – K3S:
Model | LXLASER-K3S v5.0-1000W |
Frame | Manual |
Loading length | ≤4000mm |
Minimum Clamping Wall Thickness | 0.25mm |
Diameter range for round tubes | φ1.5mm-φ25mm (negative tolerance) |
Processing square tube side length range | Partial diagonal length <25mm |
Tail stock length (mm) | ≥115mm |
X-axis travel | 500mm |
Y-axis travel | ±55mm |
Z-axis travel | 100mm |
Maximum chuck speed (r/min) | 500r/min |
Floor space size | 1100mmx4200mm |
Equipment weight | 0.8T |
In conclusion, the LASER – K3S mini – tube precision laser cutting machine combines advanced technology and innovative features, making it an ideal choice for industries that require high – quality and precise cutting of mini – tubes.
If you need a mini – tube precision laser cutting machine, welcome to consult Shanghai ANTISHICNC. We have rich experience in manufacturing and and application of laser pipe cutting machine, and can provide you with professional technical support.
Our equipment has CE, ISO quality inspection certificate, so the quality is guaranteed to be cost-effective. According to different processing requirements, machines can be customized to fit for your usage, to provide customized services. In the processing period, we strictly control the production process, to ensure the quality of clearance, standardize the process, strict implementation.